Machine Synthetic Data Generator

1. Product Description

1.1. Solution Overview

AI-MDG (Artificial Intelligence-Machine Synthetic Data Generator) is a cloud-hosted simulation platform developed by IANUS Simulation GmbH. It enables engineers and decision-makers to perform high-fidelity simulations on digital representations of physical systems—so-called Digital Twins—without requiring local installation or specialized hardware on the client side.

The platform combines state-of-the-art computational methods with a user-friendly interface to support the entire simulation lifecycle, from model upload to result interpretation. AI-MDG is designed to handle complex, multi-parameter simulation scenarios, with particular focus on fluid dynamics, extrusion processes, and thermal behavior in industrial applications.

Delivered via a web browser, AI-MDG empowers users with scalable compute resources, including GPU acceleration and HPC backend compatibility, while ensuring accessibility, maintainability, and data security through centralized deployment.

1.2 Features

🔹 Web-Based Access

  • No installation required

  • Cross-platform compatibility (Windows, macOS, Linux)

  • Accessible through all major modern browsers

🔹 Digital Twin Management

  • Upload and manage 3D models (STEP format)

  • Interactive 3D viewer with rotation, pan, and predefined views

  • Version control and simulation history tracking

🔹 Simulation Engine

  • High-performance backend supporting complex CFD and thermodynamic simulations

  • Customizable input parameters: material, temperature, throughput, etc.

  • Simulation status tracking with live progress indicators

🔹 Automated Report Generation

  • Downloadable PDF reports for each completed simulation

  • Includes detailed process data, mesh statistics, inflow/outflow behavior

  • Graphical plots: pressure, velocity, viscosity, shear rate, residence time, and more

🔹 Interactive Visualization

  • Real-time 3D rendering of geometry and flow conditions

  • Advanced data visualizations including streamlines and cut planes

1.3. Prerequisites

• Hardware Requirements

To ensure optimal performance of the AI-MDO system, a compute environment equivalent to the JURECA Pre-Exascale Supercomputer is required. The recommended hardware configuration includes:

  • CPU: 2× AMD EPYC 7742 (2× 64 cores, 2.25 GHz)

  • Memory: 512 GB DDR4 RAM (16× 32 GB, 3200 MHz)

  • GPU: 4× NVIDIA A100 GPUs (each with 40 GB HBM2e)

  • Networking: 2× InfiniBand HDR interfaces (NVIDIA Mellanox ConnectX-6)

Note: Lower-tier hardware may result in significantly reduced performance or unsupported execution of AI-MDG workloads.

• Software Requirements

No additional software installation is required on the client side. The AI-MDO platform is accessed entirely via a modern web browser. We recommend using the latest version of one of the following:

  • Google Chrome

  • Mozilla Firefox

  • Microsoft Edge

Note: JavaScript and WebGL support must be enabled in the browser.

• External Dependencies

  • A valid user account issued by IANUS Simulation GmbH

  • An active and stable connection to the public internet

2. Installation

No installation is required to use the AI-MDO system. The application is fully web-hosted and is delivered as a Software-as-a-Service (SaaS) platform.

Users can access the system exclusively through a supported web browser. There are no client-side components, plugins, or local deployments necessary.

Note: Ensure that your browser is up to date and meets the requirements listed in the Software Requirements section.


3. Initial Configuration

3.1. First Steps

• Login

Upon navigating to the AI-MDO web application, users are greeted with a login screen. After successful authentication, the user is redirected to the main dashboard, which provides an overview of the most recent simulations and digital twins. Screen without authentication

• Interface Navigation

Users can navigate through available simulations or digital twins by clicking the arrow icons on the right-hand side of each section.

3.2. Main Workflows

• Simulations Tab

Each simulation is represented by a geometry tile, with a status indicator in the top-right corner:

  • Check mark: Simulation completed successfully.

  • Cross mark: Simulation was cancelled or failed.

  • Hourglass: Simulation is currently in progress. Screen without authentication To start a new simulation:

  1. Click “New Simulation” (top-right or sidebar)

  2. Enter:

    • Simulation Name

    • Select Digital Twin

    • Inflow Temperature [°C]

    • Material

    • Throughput [kg/h]

  3. Click Next to review input

  4. Click Start Simulation

A success or error message will appear after submission. Progress can be monitored in the Simulations tab. Screen without authentication

• Digital Twins Tab

Users can manage digital twins through a 3D geometry viewer.

Interaction:

  • Left-click + drag: Rotate

  • Right-click + drag: Pan

  • Home button: Reset view

  • Cube icon: Top, bottom, front, back, left, right views

To exit the viewer, click the “X” icon.

Create a New Digital Twin:

  1. Click “New Digital Twin”

  2. Upload a STEP file via drag-and-drop or file browser

  3. Name the digital twin

  4. Click Create

A confirmation message appears upon success. The twin is now available for simulation. Screen without authentication

• Viewing Results

Click on a ✅ simulation to access its results:

  • Simulation metadata

  • 3D model preview

  • Input parameters

Under the Results tab, download the PDF report. Screen without authentication

Report Includes:

  • Process Data: Temperature, Throughput, Mesh Cell Count

  • Inflow: Material, Inlets, Melt Density, Pressure

  • Outflow: Velocity, Cell Count

  • Visuals:

    • Pressure & Velocity Plots

    • Mesh & Streamlines

    • Viscosity and Shear Rate

    • Residence Time & Distribution

    • Material Flow Paths Screen without authentication Screen without authentication


4. General Queries

4.1. Installation and Configuration Contact (If Service Provided)

For assistance with setup, credentials, or login issues:

Contact: support@ianus-simulation.de


4.2. Technical Support

Company: IANUS Simulation GmbH
Website: https://ianus-simulation.de/en/
Logo: IANUS Logo


4.3 Licensing and Commercial Terms

AI-MDO is available under the following models:

  • AGPLv3 (open source)

  • Private/Commercial License

Subject

Value

Payment Model

Available on quotation

Price

Available on quotation

Contact IANUS for licensing and pricing details.


5. Appendices

5.1. Glossary of Terms

Term

Definition

AI-MDO

Simulation platform for Digital Twin-based design optimization

Digital Twin

Virtual representation of a physical component or system

Simulation

Numerical model used to predict real-world behavior

STEP File

3D geometry exchange file format

3D Viewer

Interactive tool to inspect geometries

Mesh

Computational grid for simulation